Gray iron is the most common cast iron material and is the most frequently utilized cast material. Read More…

Leading Manufacturers
Modern Aluminum Castings Co., Inc.
Terre Haute, IN | 800-467-6252Modern Aluminum Castings Co., Inc. has been a designer and manufacturer of aluminum and iron castings since 1919. Industries served include the sporting goods, medical devices, industrial machinery, HVAC, automotive, electrical lighting, appliance, and construction industries. Other services include forgings, stampings, custom machined components, and others.

Dakota Foundry
Webster, SD | 605-345-3349Since 1977, Dakota Foundry has been a leader in the grey iron castings industry. Our expert team of leaders all have 25-30 years of experience and are ready to use their knowledge to help customers with their needs. Customers of Dakota Foundry can expect high-quality products and excellent service.

O.K. Foundry Company, Inc.
Richmond, VA | 804-233-9674OK Foundry offers highly flexible gray and ductile iron castings. Family owned since 1912, we ensure tightly controlled metallurgy for production, prototype & one-of-a-kind engineering & architectural castings up to 700 lbs. Whether you need a handful of castings or regular shipments of large quantities, we offer shorter lead times & cheaper tooling. Your domestic partner for gray or ductile iron parts.

Impro Industries USA, Inc.
Diamond Bar, CA | 877-484-6776Impro Industries is globally recognized as a leading provider of high-precision, high-complexity, and mission-critical casting and machined components. Industries served include automotive, aerospace, medical, and many mor. Our team is dedicated to the quality of our every project, ensuring the highest customer satisfaction. Contact us today to learn more about our grey iron casting capabilities.

Penn-Mar Castings, Inc.
Hanover, PA | 717-632-4165As a leading manufacturer of grey and ductile iron castings, Penn-Mar Castings has lead times as low as three weeks and the ability to pour castings ranging from 150 to 3,000 pounds. Our foundry uses a no-bake method to produce both complex cores as well as simple shapes. By determining the lowest scrap rate and reducing machining time, we offer long-term savings without compromising quality.

Carson Castings
Maumee, OH | 844-722-7846For over 60 years, Carson Castings has been a leading manufacturer of grey iron castings. Through the years, we have built many relationships with our customers because they know we are reliable and responsive while creating high-quality products. Contact us today or visit our website for more information!

Gray iron was the original cast iron, although it has recently been replaced in many applications by other iron-carbon alloys with a stronger tensile strength. This material obviously contains iron, but is distinguished from other iron materials by the presence of carbon and silicon. Gray iron is cast much like any other metal; it is poured into a mold and extracted after it cools.
There are several different casting methods through which gray iron is molded, including green sand molding, shell molding, and centrifugal molding. The method by which the gray iron is cast can have varying effects on the mechanical properties of the metal, especially in respect to its cooling rate.
Additionally, the composition of the material can also provide different advantages and disadvantages. The presence of graphite makes the material easy to machine and provides great wear resistance. The material is also relatively inexpensive to create which makes the material a common choice for all kinds of engineering applications.
Gray iron castings are widely used in the automotive, appliance, agricultural, and machinery industries. Gray iron can be found in pump housings, electrical boxes, engine blocks, and decorative castings.